Production process of steel pipe hot rolling mill
Production process of steel pipe hot rolling mill
We usually call the wall thickness processing of capillaries tube rolling.
Pipe rolling is the most important process in the forming process of steel pipes. The main task of this link is to reduce the thickness of the thick-walled capillary tube to the degree compatible with the finished steel tube according to the requirements of the finished steel tube, that is, it must take into account the change in wall thickness during subsequent determination and reduction processes. The uniformity of the internal and external surface quality and wall thickness. The pipe after the pipe reduction and extension process is generally referred to as a waste pipe.
The basic feature of the tube rolling wall reduction method is to press the rigid core rod inside the capillary tube and reduce the wall thickness of the capillary tube by an external tool (roller or die hole). According to different deformation principles and equipment characteristics, it has many production methods, as shown in Table 1.
It is customary to name hot rolling mills based on the form of the rolling mill. The rolling mill is divided into single rack and multiple racks. The single rack includes automatic pipe rolling mill, Assel rolling mill, ACCU-ROLL, etc. The inclined pipe rolling mills are all single racks; Usually 4 ~ 8 racks, such as MPM, PQF, etc. At present, two kinds of tube rolling processes: continuous rolling (belonging to vertical rolling) and diagonal rolling are mainly used.
Deformation principle | Equipment and tool features | Processing technology | Elongation factor | |||
External tools, equipment | Mandrel | |||||
Longitudinal rolling | Single rack | Short (fixed) | plug mill | 1.5~2.1 | ||
Multi-stand continuous rolling | Long (floating) | MM | 3~4.5 | |||
Mid-length (semi-floating, limited motion) | Neuval-R,MRK-S、MPM、PQF | 3~6.5 | ||||
Diagonal rolling |
Two rolls | Guides | Short (fixed, limited) | Secondary punching and stretching machine | <2.5 | |
Guide plate | Long (floating) | Diescher extension machine(Diescher) | 2~5.0 | |||
Medium (limited motion) | ACCU-ROLL | 2~5.0 | ||||
Three rolls | Medium and long (floating, limited, rollback) | Three-roll tube mill (Assel, Transval) | 1.3~3.5 | |||
Multi-roller | Medium (fixed) | PSW | 5~14 | |||
Forging | Cycle Section Roller | Medium (reciprocating) | Periodic Tube Rolling Mill (Pilger) | 8~15 | ||
Pipe jacking | Row of die holes | Long (synchronized with outlet pipe end)) | Pipe jacking machine | 4~16.5 | ||
Extrusion method | Single-mode hole | Medium (fixed) | Extruder | 1.2~30 |